PROJECT BOOK OF GUMMED TAPE PRODUCTION LINE
Raw Material:
| 1 |
Water based glue and holt melt glue |
| 2 |
Jumbo kraft paper roll |
| 3 |
Fiber glass |
| 4 |
Ink |
| 5 |
POF film |
JT-B1100 Hot Melt Adhesive Coater and Laminator
Machine Parameters:
| Coating method |
Hot Melt Spray |
| Limited coating width |
1100mm |
| Coating weight |
20-200g/m 2 |
| Uniformity |
20g-45g/ ≤±3g |
| Max coating speed |
25g/ in 50m/min |
| All roll length |
1400mm |
| Max rewinding diameter |
1000mm |
| Max unwinding diameter |
1000 mm |
| Unwinding device |
2 set |
| Wrap-up device |
1 set |
| Melting speed |
120kg/h(EVA.3000 centi-poise 165ºC) |
| Adhesive input pipe length |
3000mm |
| Temperature |
210ºC |
| Installed power |
about 35kw |
| Power |
~380V±15% 50Hz |
Adhersive weight and the main motor can be synchronous controlled and adjusted
independently as well. |
Configurations:
| Frame |
- The No.1 and No.2 unwinding frame are welded by quadrant iron, beam channel steel,
- andiron sheet.
- Main frame made of 25mm steel sheet are supported by steel pipe.
- Transmission cover are made of 1.5mm thick steel sheet.
- Wrap-up device are installed in main machine frame.
|
| Unreeling part |
- Unreeling device adopts unit position.
- No.1 unreeling device adopt 1 set of 50N•M magnetic power brake
- Unreeling adopt 2 sets of inflatable shaft 3″\
- Unreeling device adopt 2 sets of gas sensor device
- No.2 unreeling device adopt 1 set of 100N•M magnetic power brake
|
| Wrap-up part |
- Wrap-up by core of unit position
- Wrap-up adopt 1 set of 50N•M .magnetic powder clutch
- Unreeling device adopt I set of 3″inflatable shaft
- Unreeling length can be controlled automatically and by hand as well.
|
| Coating laminating and roll part |
- Coating material: high- temperature resistant alloy steel
- Coating roll: ¢215mm silicone rubber roll match 2 sets of rotary joint
- Cool roll: ¢215mmchromium coated match 1 set rotary joint
- Coil laminating roll: ¢215mm silicone rubber.
|
| Melt adhesive container |
- Outside cover is welded by quadrant iron, beam channel steel and 1.2mm steel sheet
- Weld channel made of aluminum alloy has 3 levels and with anti-seize layer inside.
- Adopt casting heater
- Adhesive pump adopts metering gear pump with high-temperature resistant
- Equip the outboard sensitive filter.
- Adhesive input pump adopt the gear reduction motor to adjust frequency
- Temperature controlled by PID system, 3 levels are controlled independently.
- Max temperature: 210ºC
- Heating power : about12kww
|
| Adhesive input pump |
- Material: PTFE pipe
- Inside diameter: 10mm
- Length: 3000mm
- Pressurization: 60kg/²4
- Max temperature: 210ºC
- Heating power : about700w
|
| Transmission part |
- Main motor: 4kw 1 set
- Adhesive pump motor: 0.75kw 1 set
- Adhesive container adopts the gear reduction motor with chain connecting shaft
- The main machine is transferred by synchronous belt, chain and gear.
|
| Metering part |
- Air cylinder of coating head: ¢63mm 2 sets
- Air cylinder of coil laminating roll: ¢80mm 2 sets
- Other pneumatic components: pressure regulator valve, manual valve
|
| Electricity part |
- Frequency converter of main machine: 3.7KW 1 set
- Frequency converter of adhesive container: 0.75KW 1 set
- Temperature controller: digital PID 7sets
- Knob switch several sets
- Heating (coating head): 400w
|
JT-FBW-1900 Centralized Air Supply Fiber Glass Knitting Machine
| Unwinding Width |
1900mm (Width Can Customized) |
| Weft Selection |
Single Spray, Double Spray And Four Spray |
| Power |
Positioning Control By Magnetic Powder Brake. |
| Applicable Speed |
500-700 Rpm |
| Weft Insertion Type |
Main Nozzle And Auxiliary Nozzle Are Used In Parallel, And Special Steel Is Used |
| Opening |
Crank Opening, Cam Opening, Multi Arm Opening |
| Let Off |
Mechanical Let Off.: |
| Selvage |
Planetary Gear Hinge |
| Weft Cutting |
Mechanical Scissors |
| Warp Break |
Electric 6-Row Contact Drive |
| Stop Reason Display |
Display Information On The Touch Screen |
JT-PC-1300 Gummed Tape High Speed Coating Machine
| Specification: |
| 1. Structure Section: |
- Structure: Combination Compact structure, adopts iron casting wallboard and chassis, high precision protect for feeding roller, surface treatment, easy adjustable
- Feature:stable working,
- Size: guide roller ф70×1130mm
|
| 2. Transmission Section: |
- Structure: adopt vector frequency inverter control, coating roller and hot drum synchronically adopt dance roll control
- Feature:ensure material feeding tension
- Size: one 4kw vector frequency motor(made in Shanghai)
one 4kw vector frequency inverter(made in Innovance, Shenzhen) |
| 3.Unwinding Section: |
- Structure: first unwinder is equipped with EPC rectify system, tension is controlled by magnetic tension.
- Feature:Automatic Tension Control System,easy roll change.
- Size: one 5kg magnetic powder brake and one 10kg magnetic powder (Haitai automatic), Max. first unwinding diameter is 600mm, and Max. second
unwinding diameter is 1000mm. |
| 4. Coating Section: |
- Structure: adopt shaftless type anilox roller, , two air cylinder for the pressure, it is micro adjustable.
- Feature:feeding smooth.
- Size: anilox roller ф160mm×1150mm,
rubber covered roller(PU) ф120mm×1130mm
one 1.5kw vector frequency motor (made in Shanghai)
one 1.5kw vector frequency inverter(made in Yaskawa, Shenzhen)
two cylinder ф63mm×25mm,pneumatic component(made in Shanghai) |
| 5.Drying Section |
- Structure: sealed oven adopts auto temperature control, centrifuge air blower, electric heater is installed outside of the dry oven, only the hot air could be into the dry oven, protecting feeding roller and heat drum works synchronically.
- Feature:temperature constant,
- Size: hot winder 0.55kw, six piecse of centrifuge air blowers(made in Shanghai)
Air Sucker 0.55kw, six pieces of centrifuge air blowers(made in Shanghai)
twenty-six pieces of 2.5kw electric heat pipes, drying system power 65kw
three pieces of temperature control meters(made in Huali, Ruian)
oven guide roller ф70mm×1130mm, oven total length 10000mm |
| 6. Lamination Section |
- Structure: Lamination hot drum heating is heated by heat transfer oils to make the hot drum warming and save electricity, pressure roller adopts two cylinder pressure, it is adjustable.
- Feature: tension constant, feeding smooth.
- Size: hot drum ф320mm×1100mm
NIP roller(silicon)ф160mm×1130mm
two cylinders: ф100mm×50mm,pneumatic component(made in Shanghai)
three pieces of 3kw electric heating pipes |
| 7. Rewinding Section |
- Structure: rewinder is drive by torque motor, Max. rewinding diameter is 1000mm
- Feature:tension constant
- Size: one 40N.M torque motor(made in Shanghai)
one torque motor controller(made in Shanghai) |
| 8. Electrical Section |
- adopts multi protection, safety explosion roof,reliable performance.
- low-voltage appliance,button
|
Main Technical Parameters:
| Machine Type |
JT-LG-1300 |
| Lamination Speed |
10-80m/min |
| Max. Effective Width |
1300mm |
| Layer |
3 layers |
| Max. roll Diameter |
600mm |
| Max. Oven Temperature |
80 |
| Max. Hot Drum Temperature |
70 |
| Tension etc. Extension Radio |
≤1/1000 |
| Min. Pneumatic Pressure |
0.6Mpa |
| Total Power |
80kw |
| Weight |
6500kg |
| Overall Dimension(L*W*H) |
12000×2600×2700mm |
JT-SLT-1400C WAT Slitting Rewinding Machine with Inline Printer
Machine Parameters:
| Model |
JT-SLT-1400C |
| Max. Unwinding Width |
1400mm |
| Max. Unwinding Diameter |
1000mm(can be customized) |
| Max. Rewinding Diameter |
300mm |
| Min. Slitting Width |
25mm |
| Machine Speed |
210m/min |
| Thermal Paper Thickness |
35-120gsm |
| Weight |
4000Kg |
| Voltage and Power |
380V/50Hz and 9Kw (Voltage is Customizable) |
| Dimension |
2000mmx2000mmx1500mm |
| Rewinding Shaft |
2 pcs as requested |
Machine Configurations
| Name |
Model |
Pieces |
Remark |
| Computer System |
PLC(Siemens)+HMI |
1 Set |
Siemens |
| Motor |
|
2 Sets |
Siemens from Germany |
| Frequency Inverter |
|
2 Sets |
YASKAWA From Japan |
| Unwinding Shaft |
Shaftless Unwinder |
1PC |
|
| Rewinding Shaft |
0.5'' 1'' or as your request |
4pcs |
Each size 2pcs |
| Upper/Lower Round Knife |
|
24 Sets |
Standard Quality |
| Magnetic Brake |
|
1 Set |
From Taiwan |
| Sensor |
|
2 Sets |
|
| EPC |
CCD Sensor |
1 Set |
One for marginal, another for color code |
| Tension Control |
|
2 Sets |
|
| Low Voltage Electrical Switch |
|
|
S CHNEIDER |
| Blower |
|
1 Set |
1.5KW |
| Cylinder |
|
|
Airtac from Taiwan |
| Air Pressure Valve |
|
|
SMC from Japan |
| Relay |
|
|
CHNT |
| Spacer |
As your request |
Enough |
As your request |
| Banana Roller |
|
Chuck |
Taiwan |
| Chuck |
Self expandable chuck |
1 Set |
Taiwan |
Detailed Images
Unwinding Section
- Shaftless hydraulic jumbo roll loading system.
- Fully automatic tension controller.
- 20kg/m2 electromagnetic brake from Taiwan
- CCD digital camera sensor or photocell for web guiding.
- Direction adjustable balancing roller, ensures roller itself always keep in tight touch with the whole web.
|
|
Printing Section (Optional)
- Printing speed is 120m/min
- Adopts buff device which used to storage the paper
- 1/2/3/4 color are available
- Doctor Chamber blade
|
|
Slitting Section
- The upper circular knives are fixed by screws, and the lower circular knives are fixed by aluminum spacer, which ensures cutting precision.
- Disc cutter with Safety guard for the slitting device.
- Cutter with adjustable and movable blade base.
- Rotary encoder automatically metering slit length.
- Banana Roller to avoid overlapping problem.
|
|
Rewinding Section
- Automatic tucker tucks the tail, convenient for quickly trigger rewinding.
- 90° vertical lay-on roller, capable of moving up and down, ensures more balanced left and right pressure, wider rewinding diameter could be realized.
- Overlapping problem could be avoided with banana roller.
- Automatic cutting & gluing unit.
- Automatic pushing device to push finished rolls out automatically.
|
|
Controlling Section
- Siemens PLC module, touch screen and graphic user interface (HMI).
- Yaskawa AC drive for Siemens master motor.
- S chneider low voltage electrical appliances.
|
|
Waste Removal
- It adopts air blower to blow waste material off, the air blower power is 2.2kw.
- PU air blower pipe is more wear-resisting.
|
|
Optional Parts
- Safety guard.
- 4 corners emergency switches.
- Transmission belt.
- Blower and shredder
- Safety fence.
|
Printing Unit Details:
| Parameters |
| Printing Speed |
100m/min |
| Printing Color |
1-4 colors |
| Max. Web Width |
1350mm |
| Max. Printing Width |
1350mm |
| Printing Length |
175-320mm |
| Precision |
±0.10mm |
| Voltage |
Three-phase, four-wire, 380V/50Hz |
Feature
- Ceramic Anilox cylinder transferring the ink, long life, wear resistance, corrosion resistance, reduce the number of times to replace the Anilox cylinder, highly improve printing efficiency.
|
- Each printing unit adopts 360° plate adjustment, can be individually toothed or loosened, which enables other printing units continue to print.
|
- Automatic web-guiding system is installed in the front of printing unit, it ensures the material always in the right position. (standard configuration)
|
- Pneumatic brake & precision regulator for unwinding tension control, tension sensor detects real-time tension.
|
- Video inspecting system is optional, it can inspect the printing quality when machine is running in high speed.
|
- Each printing unit is equipped with a set of infrared drying devices.
|
- When the machine stops, fountain cylinder separates from ink tray, rotates in low speed, avoids ink from drying.
|
- Rewinding shaft is 3'' (76mm) air expanding shaft, back-to-back rewinding, hydraulic finished reel discharging.
|
- Continuously complete paper feeding, printing, automatic infrared drying, and rewinding.
|
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